How do manufacturers develop and produce blackhead nose patch export solution

The development and production of blackhead nose patch export solution by manufacturers generally require the following steps:

development phase

Market research: To understand the current trend, consumer demand, characteristics, advantages and disadvantages of competitor products for blackhead nose patch export liquid in the market, and provide a basis for product positioning and research and development direction.

Determine the formula:

Ingredient screening: Select appropriate ingredients based on product efficacy and safety requirements. Common ingredients include plant extracts (such as witch hazel, tea tree essential oil, etc.), salicylic acid, hyaluronic acid, glycerol, etc. These ingredients have the effects of dissolving oil, soothing the skin, moisturizing, etc.

Formula optimization: Through experiments and testing, optimize the proportion of different ingredients to achieve the best cleaning and blackhead removal effect, while ensuring that the product is gentle and non irritating to the skin. This may involve multiple sample production and testing, including stability testing, efficacy testing, and safety testing.

Efficacy testing:

In vitro testing: A simulated skin model or oil testing system can be used in the laboratory to evaluate the product's ability to dissolve oil, its cleansing effect on pores, etc.

Human trial: Recruit volunteers in a small area for human trial testing to observe the effectiveness of the product in actual use, such as whether it can effectively remove blackheads, how irritating it is to the skin, and the skin sensation after use. Based on the trial results, further adjustments and optimizations will be made to the formula.

Production stage

Raw material procurement:

Selecting suppliers: Establish cooperative relationships with reliable raw material suppliers to ensure that the quality of the purchased raw materials meets the requirements and has stable supply capabilities. Evaluate and audit suppliers, including reviewing qualification certificates, production conditions, quality control systems, etc.

Raw material inspection: After the raw materials arrive, they are strictly inspected according to the internal quality standards and inspection methods of the enterprise to ensure that the purity, active ingredient content, microbial indicators, etc. of the raw materials meet the requirements. Only raw materials that pass inspection can be put into production.

Preparation of production equipment:

Equipment selection: Select suitable production equipment based on production scale and product requirements, such as mixing tanks, emulsifiers, filling machines, packaging machines, etc. Ensure that the material of the equipment meets hygiene standards and is easy to clean and maintain.

Equipment debugging: Before formal production, the equipment is debugged and calibrated to check its operating condition, ensure that it can work normally, and accurately control various parameters during the production process, such as temperature, mixing speed, filling volume, etc.

Production process control:

Stirring and Mixing: Add ingredients to the mixing kettle and stir and mix according to the process requirements to ensure that all components are fully and evenly mixed. Formulas containing oil and water phases may need to be emulsified with an emulsifying machine to form a stable lotion system.

Temperature control: Strictly control the temperature conditions during the production process. Different components may have different solubility and reactivity at different temperatures, and accurate temperature control helps ensure product quality and stability.

Filtration: During the production process, impurities or insoluble particles may be generated. The product is filtered through filtration equipment to remove these impurities and improve the purity and appearance quality of the product.

Ingredients: Accurately weigh various raw materials according to the formula determined by research and development. In the process of ingredient preparation, it is necessary to strictly follow the operating procedures to ensure the correct order of raw material addition and mixing time, in order to ensure the quality stability of the product.

Production operation:

Quality inspection:

Intermediate product testing: During the production process, regular testing of intermediate products is carried out, such as testing the acidity, relative density, viscosity and other indicators of the products, to ensure that the production process meets the process requirements and the product quality is stable.

Finished product testing: After the production of the product is completed, a comprehensive quality inspection is conducted on the finished product, including appearance, odor, color, stability, functional ingredient content, microbial indicators, etc. Only products that meet the enterprise standards and relevant regulatory requirements in all indicators can enter the packaging process.

Packaging and Storage:

Packaging material selection: Based on the characteristics and market positioning of the product, choose suitable packaging materials such as plastic bottles, glass bottles, aluminum tubes, etc. Packaging materials should have good sealing, corrosion resistance, and stability to protect products from external factors during storage and transportation.

Packaging operation: Fill the finished product accurately into the packaging container according to the packaging specifications, and perform packaging operations such as sealing, labeling, and boxing. During the packaging process, attention should be paid to the cleanliness and aesthetics of the packaging to avoid problems such as packaging damage and leakage.

Storage conditions: Determine the storage conditions of the product. Generally, the blackhead nose patch should be stored in a cool, dry, and ventilated environment, avoiding direct sunlight and high temperatures. At the same time, regular inspections and maintenance of inventory products should be carried out based on their shelf life and stability requirements to ensure that product quality is not affected.

Throughout the entire R&D and production process, manufacturers need to strictly comply with relevant laws, regulations, and quality standards, such as cosmetic hygiene standards, production quality management norms, etc., to ensure the safety and effectiveness of products and guarantee the safety of consumers' use.